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Fatigue Strength and Fracture Mechanisms in the Very-High-Cycle-Fatigue Regime of Automotive Steels
Karlstad University, Faculty of Health, Science and Technology (starting 2013), Department of Engineering and Physics (from 2013).ORCID iD: 0000-0001-6849-2409
Karlstad University, Faculty of Health, Science and Technology (starting 2013), Department of Engineering and Physics (from 2013).ORCID iD: 0000-0001-6029-2613
Karlstad University, Faculty of Health, Science and Technology (starting 2013), Department of Engineering and Physics (from 2013).
Karlstad University, Faculty of Health, Science and Technology (starting 2013), Department of Engineering and Physics (from 2013).
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2020 (English)In: Steel Research International, ISSN 1611-3683, E-ISSN 1869-344X, Vol. 91, no 8, article id 2000060Article in journal (Refereed) Published
Abstract [en]

Very-high-cycle-fatigue (VHCF) strength properties are of interest to several technical applications assessed globally at different laboratories with long-life fatigue testing capabilities. Also, VHCF failure mechanisms are a scientific topic with remaining open research questions. Herein, three automotive bar grade steels are studied with respect to VHCF strength and initiation mechanisms. A microalloyed ferritic-pearlitic steel (38MnSiV5, 870 MPa tensile strength), a quenched and tempered martensitic steel (50CrV4, 1410 MPa tensile strength), and a carburizing steel (16MnCr5, 1180 MPa core structure tensile strength) are studied to reveal characteristics regarding initiation and VHCF failure mechanisms. A 20 kHz ultrasonic fatigue testing instrument is used to obtain fatigue lives up to and above 10(9) load cycles in uniaxial loading. Hour-glass specimens, smooth or notched, are tested at R = -1 and R = 0.1. Fatigue strength and stress life (SN)-diagram data are achieved, and crack initiation and growth mechanisms are studied using primarily field-emission gun-scanning electron microscopy (FEG-SEM). Fatigue strengths are explained by a modified life-dependent Murakami-expression, the Haigh diagram, and notch sensitivity. Interior and surface crack initiations by surface defects, triple points, and inclusions are found. The fine granular area (FGA) to fish-eye crack growth transition conditions are explored and schematic descriptions are given.

Place, publisher, year, edition, pages
WILEY-V C H VERLAG GMBH , 2020. Vol. 91, no 8, article id 2000060
Keywords [en]
automotive steels, fish eyes, initiation mechanisms, stress life-curve, very high cycle fatigue
National Category
Metallurgy and Metallic Materials Materials Engineering
Research subject
Materials Science; Materials Engineering
Identifiers
URN: urn:nbn:se:kau:diva-78092DOI: 10.1002/srin.202000060ISI: 000534036300001OAI: oai:DiVA.org:kau-78092DiVA, id: diva2:1439667
Available from: 2020-06-12 Created: 2020-06-12 Last updated: 2025-10-17Bibliographically approved

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Sadek, MohamedBergström, JensHallbäck, NilsBurman, Christer

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