In the household appliance industry, heat pump systems have been used for a long time in refrigerators and freezers to cool food, and the industry has driven the development of small, high-quality, low-price heat pump components. In the last few decades, heat pump systems have been introduced in other household appliances, with the express purpose of reducing electricity consumption. Heat pump tumble dryers have been on the market since 2000 and dominate the market today. A heat pump dishwasher was introduced on the market in 2014 and a heat pump washing machine in 2016. The purpose of adding a heat pump system in these three products was to decrease electricity consumption.

Papers I and II used a methodology where transient simulation models were developed and used to increase knowledge about how to decrease electricity consumption for a tumble dryer and a dishwasher by adding a heat pump system. Papers II to V showed that a lower electricity consumption and lower global warming potential together with an energy-efficient drying method, where no humid air evacuates to the kitchen, give a heat pump dishwasher competitive advantages compared to any conventional dishwasher currently on the market. Using simulations, this dissertation concludes that a future commercial heat pump dishwasher, using R600a as a refrigerant, will reduce electricity consumption and total equivalent warming impact (TEWI) by 50% compared to the conventional dishwasher.

The willingness from the customer chain to pay extra for this heat pump dishwasher is because of the decreases electricity consumption and the fact that no humid air evacuates to the kitchen. This willingness makes the heat pump dishwasher to a variant which have possibility to succeed on the future market.

The challenge for the manufacturer is to develop and produce a high-quality heat pump dishwasher with low electricity consumption, predict future willingness to pay for it, and launch it on the market at the right moment with the right promotion in order to succeed.

Historically, domestic tasks such as preparing food and washing and drying clothes and dishes were done by hand. In a modern home many of these chores are taken care of by machines such as washing machines, dishwashers and tumble dryers. When the first such machines came on the market customers were happy that they worked at all! Today, the costs of electricity and customers’ environmental awareness are high, so features such as low electricity, water and detergent use strongly influence which household machine the customer will buy. One way to achieve lower electricity usage for the tumble dryer and the dishwasher is to add a heat pump system.

The function of a heat pump system is to extract heat from a lower temperature source (heat source) and reject it to a higher temperature sink (heat sink) at a higher temperature level. Heat pump systems have been used for a long time in refrigerators and freezers, and that industry has driven the development of small, high quality, low price heat pump components. The low price of good quality heat pump components, along with an increased willingness to pay extra for lower electricity usage and environmental impact, make it possible to introduce heat pump systems in other household products.

However, there is a high risk of failure with new features. A number of household manufacturers no longer exist because they introduced poorly implemented new features, which resulted in low quality and product performance. A manufacturer must predict whether the future value of a feature is high enough for the customer chain to pay for it. The challenge for the manufacturer is to develop and produce a high-performance heat pump feature in a household product with high quality, predict future willingness to pay for it, and launch it at the right moment in order to succeed.

Tumble dryers with heat pump systems have been on the market since 2000. Paper I reports on the development of a transient simulation model of a commercial heat pump tumble dryer. The measured and simulated results were compared with good similarity. The influence of the size of the compressor and the condenser was investigated using the validated simulation model. The results from the simulation model show that increasing the cylinder volume of the compressor by 50% decreases the drying time by 14% without using more electricity. 

Paper II is a concept study of adding a heat pump system to a dishwasher in order to decrease the total electricity usage. The dishwasher, dishware and water are heated by the condenser, and the evaporator absorbs the heat from a water tank. The majority of the heat transfer to the evaporator occurs when ice is generated in the water tank. An experimental setup and a transient simulation model of a heat pump dishwasher were developed. The simulation results show a 24% reduction in electricity use compared to a conventional dishwasher heated with an electric element. The simulation model was based on an experimental setup that was not optimised. During the study it became apparent that it is possible to decrease electricity usage even more with the next experimental setup.

In a heat pump dishwasher, the whole dishwasher with the cabinet, dishware and process water is the heat sink, while a water tank, whose contents will freeze, is the heat source. The aim of the experimental concept study presented here was to evaluate a new drying method for a heat pump dishwasher. In this method, the drying of the dishware occurs as a fan circulates humid air in a closed system in which the water on the dishware evaporates inside the warm dishwasher cabinet and then condenses on a cold surface of the frozen water tank. The evaluation of drying performance was based on the European standard EN50242, which considers visible water drops left on the dishware after a completed dishwashing cycle. The results showed that this new closed drying method was more energy efficient compared to an existing open drying method, and that the drying start temperature and the drying time had a significant effect on the drying performance. Its lower electricity consumption and the fact that it does not vent humid air into the kitchen gives this heat pump dishwasher a competitive advantage over dishwashers using an open drying method.

For competitive purposes, manufacturers of household appliances need to produce appliances that use less electricity. One way of doing this for a dishwasher is to add a heat pump system. Previous studies using R134a as refrigerant have shown that the addition of a heat pump can reduce total electricity consumption by about 24%. This paper reports on the use of a capillary tube in a heat pump dishwasher during the transient heating period. Working with an available compressor, the mass of R600a and the length of a 0.9 mm capillary tube were varied in order to find the configuration with the lowest electricity consumption. Three methods of calculating the length of the capillary tube were used to determine five lengths for evaluation. The results show that using a single capillary tube throughout the transient heating period yields similar electricity consumption to a variable expansion device which occurred by switching the capillary tube between two or three different lengths during the heating period.

Electricity usage by a household dishwasher can be reduced by using a heat pump system to heat the dishwasher cabinet, dishware and washing water. The evaporator obtains the energy from an energy storage unit which consists of a container filled with water which freezes to ice. The majority of the heat transfer from the energy storage to the evaporator occurs when ice is created in the energy storage unit. A transient simulation model of a dishwasher with a heat pump system was developed and compared to an experimental setup with good agreement. A simulation study of the compressor cylinder volume and the compressor operating time was performed. The results showed a 24% reduction in total electricity use compared to a dishwasher cycle using a traditional electric element.

In the interests of competitiveness, manufactures of tumble dryers are seeking to reduce both their electricity use and the drying time. This study examines how the cylinder volume of the compressor and the total heat transfer of the condenser influence the drying time and electricity use in a heat pump tumble dryer. A transient simulation model was developed and compared to an experimental set-up with good similarity. The simulations show that increasing the cylinder volume of the compressor by 50% decreases the drying time by 14% without using more electricity.

In a heat pump dishwasher, the dishware and the dishwater constitute the heat sink and a water tank filled with water, which can freeze, the heat source. A simulation model developed and validated earlier was modified and used in a parameter study to determine the lowest total electricity usage for the refrigerants R134a, R290, and R600a with different cylinder volumes of the compressor. The total equivalent warming impact (TEWI) was calculated in three regions with different CO2 eq. emissions from electricity generation, i.e., Sweden, Europe (OECD), and Europe (Non-OECD), for small, medium-sized, and large households. In regions with low CO2 eq. emissions from electricity generation, the total TEWI of a heat pump dishwasher is the lowest with R600a and the highest with R134a, and in regions with high CO2 eq. emissions, the total TEWI is the lowest with R600a and the highest with the conventional electrical element.