Effective food packaging is a major factor in the current global drive to minimise food waste. Starch is an excellent oxygen barrier for packaging but it is brittle and moisture sensitive. The addition of layered minerals and plasticizers can significantly improve the moisture barrier and flexibility of the resulting composite. Some combinations of starch and plasticizer are incompatible but our results show that the addition of bentonite ensures the formation of coherent starch films with much improved moisture barrier regardless of the starch-plasticizer compatibility. It was clearly demonstrated that improvement of the moisture barrier was critically dependent on the layer charge of the bentonite used. Starch was readily accommodated in the interlayer space of bentonites with a layer charge of <0.4 electrons per formula unit but was not adsorbed if the layer charge was above this value. Starch-bentonite-plasticizer coatings prepared using bentonites with the lower layer charge routinely produced higher barriers to water vapour. The water vapour transmission rate (WVTR) of the base paper was reduced from 780 to 340 ± 20 g m2 day−1 when coated with starch alone. This was further reduced to 48 or 66 g m2 day−1 if glycerol or lower charge bentonite, respectively, was added to the starch. Optimised coatings of starch-lower charge bentonite-plasticizer provided WVTR values of ≤10 g m2 day−1 whereas WVTR values for comparative coatings prepared using the higher charge bentonites were three to four times higher (35 ± 7 g m2 day−1). Scanning electron micrographs provided clear evidence for the presence of 60 nm thick supramolecular layers formed from starch-bentonite-plasticizer in the samples coated on either glass or paper. The WVTR values for these low-eco footprint coatings are competitive with proprietary coatings prepared using petroleum derived resins.

Laccases from Trametes versicolor (TvL), Myceliophthora thermophila (MtL), and Rhus vernicifera (RvL) were investigated with regard to their potential utilization as oxygen scavengers in active packages containing food susceptible to oxidation reactions. The substrate selectivity of the laccases was investigated with a set of 17 reducing substrates, mainly phenolic compounds. The temperature dependence of reactions performed at low temperatures (4-31 C) was studied. Furthermore, the laccases were subjected to immobilization in a latex/clay matrix and drying procedures performed at temperatures up to 105 C. The results show that it is possible to immobilize the laccases with retained activity after dispersion coating, drying at 75-105 C, and subsequent storage of the enzyme-containing films at 4 C. TvL and, to some extent, MtL were promiscuous with regard to their reducing substrate, in the sense that the difference in activity with the 17 substrates tested was relatively small. RvL, on the other hand, showed high selectivity, primarily toward substrates resembling its natural substrate urushiol. When tested at 7 C, all three laccases retained 20% of the activity they had at 25 C, which suggests that it would be possible to utilize the laccases also in refrigerated food packages. Coating and drying resulted in a remaining enzymatic activity ranging from 18 to 53%, depending on the drying conditions used. The results indicate that laccases are useful for active-packaging applications and that the selectivity for reducing substrates is an important characteristic of laccases from different sources. 2011 American Chemical Society.

Creating efficient water-borne dispersions based mainly on renewable materials for coating of flexible packaging paper was the aim of this study. The effects of an ethylene modified poly(vinyl alcohol) grade and a standard poly(vinyl alcohol) on the oxygen and water vapor barrier performance of corn starch and potato starch coatings was studied. The results showed that a coating composition with a high fraction of a renewable polymer was effective in keeping the oxygen barrier at a technically and commercially applicable level. An ethylene modified poly(vinyl alcohol) grade was found to provide lower oxygen transmission rates at high relative humidity, as compared to a standard poly(vinyl alcohol) grade. The oxygen barrier properties of blends of starch and poly (vinyl alcohol) were similar to that of the pure modified poly(vinyl alcohol) in the range from 0% starch to 60% starch. This was observed with both hydroxypropylated and octenyl succinate modified starch grades. The drying conditions of the mixed starch:poly(vinyl alcohol) coatings were based on drying trials with pure poly (vinyl alcohol) coatings. Drying at moderate temperatures indicated the possibility to slightly decrease water vapor transmission rate by higher drying temperature. Several secondary effects of increased drying temperature such as coating hold-out and formation of defects may also be of importance.

Starch and poly(vinyl alcohol) based barrier coatings for flexible packaging papers were studied. Both octenyl succinate modified and hydroxypropylated corn and potato starches were blended with regular and ethylene modified poly(vinyl alcohol) to increase the water vapor barrier properties and enhance the flexibility of the starch coatings, in order to accomplish superior barrier performance. Phase separation between starch and poly (vinyl alcohol) was studied in detail, both in the solution and in dry draw-down coatings on paper. The barrier performance of the coated paper was evaluated with respect to water vapor transmission rate. Conditions for the creation of a thin surface layer consisting of only one of the pure polymers were identified and discussed in terms of phase separation in solution migration of poly(vinyl alcohol) to the uppermost surface layer. The phase separation promoted low water vapor transmission rates also with a rather high fraction of starch in the coatings

The compression ability of fibres and fibre networks were investigated. The surface and bulk compressions of paper influence calendering, coating, surface sizing ability and the penetration of ink in printing. Two kraft pulps (spruce) were produced in the laboratory to obtain pulps with different levels of xylan. Using those kraft pulps alone or mixed with 50% of a commercial TMP pulp, single-layer sheets were formed in a Formette Dynamique sheet former. The pulps and mixture levels were chosen to obtain papers with systematically altered property variation but with constant grammage. The papers were characterized according to both bulk and surface compressibility. The papers were printed in a flexo IGTF1 laboratory printing press and the transferred amount of ink, dot gain, and mottling were analyzed.

The surface and bulk compressibility of a given paper influence its calendering, coating, surface sizing and printing properties. This study aims at a deeper knowledge of which variable affects the compressibility of paper sheets and how calendering effect different sheet properties. The pulps were characterized by their chemical compositions and physical properties. The bulk compressibility, the surface compressibility and the thickness were evaluated both before and after calendering

The mechanical properties of self-supporting films based on starch-plasticizer and starch-PVOH-plasticizer and the barrier properties of paperboard coated with solutions of these polymers have been studied. The plasticizers used were glycerol, polyethylene glycol and citric acid. It was shown that the addition of a plasticizer and PVOH to starch substantially increases the flexibility of starch films. It was seen that curing the self-supporting films led to a decrease in flexibility. After heat-treatment, a substantial increase in storage modulus was observed only in the starch-PVOH-citric-acid blend films. Tensile tests on the films indicate that citric acid did not cause any noticeable phase separation. Citric acid acted as a compatibilizer for starch-PVOH blends even though a similar enrichment of PVOH at the air-solid interface was observed with both citric acid and polyethylene glycol as plasticizer. The properties of barrier coatings greatly reflected the compatibility of starch-PVOH blends containing citric acid. The only plasticizer that resulted in a lower water vapour transmission rate through the starch and starch-PVOH coatings was citric acid, which suggests that cross-linking took place. With four layers, coatings based of starch-PVOH possessed the same oxygen-transmission rate with citric acid as without citric acid.