The permeability of dispersion barriers produced from polyvinyl alcohol (PVOH) and kaolin clay blends coated onto polymeric supports has been studied by employing two different measurement methods: the oxygen transmission rate (OTR) and the ambient oxygen ingress rate (AOIR). Coatings with different thicknesses and kaolin contents were studied. Structural information of the dispersion-barrier coatings was obtained by Fourier transform infrared spectroscopy (FTIR) spectroscopy and scanning electron microscopy (SEM). These results showed that the kaolin content influences both the orientation of the kaolin and the degree of crystallinity of the PVOH coating. Increased kaolin content increased the alignment of the kaolin platelets to the basal plane of the coating. Higher kaolin content was accompanied by higher degree of crystallinity of the PVOH. The barrier thickness proved to be less important in the early stages of the mass transport process, whereas it had a significant influence on the steady-state permeability. The results from this study demonstrate the need for better understanding of how permeability is influenced by (chemical and physical) structure.

In this study oxygen permeability in dispersion barriers produced from poly(vinyl alcohol) (PVOH) and kaolin clay blends coated onto polymeric supports was investigated. To determine the oxygen permeability, two measurement methods were used: the oxygen transmission rate (OTR) and the ambient oxygen ingress rate (AOIR). It was found that with increasing kaolin content the oxygen permeability increased, up to about 5 wt% kaolin, whereafter the oxygen permeability decreased, as was expected. The increased (> 5%) kaolin loading lowered the diffusion because of an increased tortuosity. Structural information about the dispersion-barrier coatings, such as kaolin orientation and polymer crystallinity, was obtained from Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM). Kaolin orientation was influenced by the drying temperature, the thickness of the samples, and the kaolin concentration. The polymer crystallinity increased in thicker samples. The drying temperature did not show any clear effect on the crystallinity of thin samples, while for the thicker barriers, combined with a kaolin concentration lower than 20 wt%, a higher crystallinity was achieved at lower drying temperatures. This study demonstrates the strong influence of chemical and physical structures on the permeability of the investigated coatings.