Edge wicking, i.e. in-plane wetting, is an important parameter for liquid packaging board products. Before filling of the products at the dairy the web is being sterilised with hydrogen peroxide (H2O2). A tube is shaped and cut into packages which mean that new surfaces are created. If a short stop occurs in the sterilising bath the raw edges exposed to H2O2 could absorb the liquid and when the package later is being filled this absorption could lead to tube burst. For the end products it is also important to prevent the liquid from penetrating the raw edges of the board in order to maintain the functionality and fresh look of the package.

To control edge wicking different kinds of internal hydrophobic sizing agents are used. Alkyl ketene dimer (AKD) is the most common size in neutral sizing and rosin in conjunction with alum is the traditional acidic sizing agent. AKD and rosin size are often used in combination (dual sizing) to make the board hydrophobic.

The objective of this work was to examine the effects of the sizing agents on different pulps in different dosages. The pulps used in the sheet preparation were unbleached kraft pulp as well as bleached and unbleached CTMP refined to different levels. Apart from varying the size dosages, the wet sheets were also pressed at different levels to vary the density. The major part of the study included dual sizing but a minor part also concerned mono sized sheets.

The parameters investigated on the laboratory sheets were STFI-Density, hydrogen peroxide edge wicking, pressurised edge wicking, lactic acid edge wicking (LA) and AKD and rosin size content.

In hydrogen peroxide edge wicking the amount of size was the central source of improved wick index. The retention was therefore of great significance for the results. The dual sized sheets were found to give least edge wicking, due to the synergy effect between AKD and alum rosin size. The kraft pulps gave sheets with satisfactory edge wicking even at the lowest size dosage (1 kg/t) while CTMP required a dosage of 4 kg/t to reach the same wick index.

To achieve acceptable pressurised edge wicking values the most important parameter was found to be the density of the sheets. The kraft pulp sheets gave the lowest edge penetration while the high freeness CTMP sheets did not give satisfactory penetration resistant even at the highest size dosage.

The edge wicking of lactic acid could be prevented by sizing with AKD only. Sheets made from mono sized sheets containing rosin size did not manage to avoid a large in-plane wetting of the board structure. Hence, dual sizing to improve the edge wicking of lactic acid is not necessary. The density was found not to be an important parameter in lactic acid edge wicking, all the pulps got equal edge wicking regardless of density. Retention above 1 kg/t AKD in sheets was enough to prevent penetration. Retention above 1.5 kg/t AKD in sheet did not improve the edge wicking any further.

No significant difference in sizeability between unbleached and bleached CTMP was observed.